Edge Bonding Implementation

UltraScale+ Device Packaging and Pinouts Product Specification User Guide (UG575)

Document ID
UG575
Release Date
2023-05-10
Revision
1.19 English

Edge bonding is the dispensing of an epoxy material around the periphery of the package after board mount. AMD requires the use of the Zymet UA-2605-B edge-bonding material. This technique allows for component rework and improves the robustness of the mounted component by controlling the expansion and warpage of the board during normal operating conditions

IMPORTANT: Following the initial placement and reflow process, devices should not be reflowed more than two additional times and should not be removed from the board. Any additional rework beyond that is likely to cause irreparable damage to the device.

To place the adhesive while using an in-line soldering robot, AMD recommends the parameters shown in Table: Process Parameters for Edge Bonding .

Table 9-1: Process Parameters for Edge Bonding

Process Parameter

Range Specification

Needle size

25—15, where needle diameter (D) is 20 gauge (0.91 mm) typical for standard packages

Needle height

Above the device edge midpoint, or 0 to 1.5 mm below the device top surface (1.0 mm typical)

Needle edge spacing

Half to three quarters of the needle outer diameter (D)

Typical: Half of needle diameter (D/2) or approximately 1.0 mm

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Dispense needle speed

0.1 to 200 mm/second (6 mm/sec typical)

Valve pressure

10 to 60 psi (14.5 psi typical)

The adhesive is dispensed along the perimeter of the assembled component at a width of 2.5 mm to 3 mm and a height of 50% to 90% the substrate height, leaving a small section at the center of each edge unbonded, as illustrated in This Figure . This is to ensure that there is an outlet for any expansion of the air during processing. AMD recommends centering the opening on each side with a width of 25–30% the length of the package substrate. The exact locations and size of the openings can be varied depending on the design and rework.

To ensure proper mechanical bonding between the package and PCB, the edge bonding feature must penetrate the edge bonding material under the package substrate by 1.8 mm. This requirement is necessary for packages with coplanarity ≤200 µm, and BGA pitch of 1 mm or 0.92 mm, to pass physical qualification tests such as thermal cycle, power cycle, and shock and vibration requirements. It is necessary for special applications such as telecom, industrial, and data center applications.

IMPORTANT: Some package devices have an overhang substrate that can result in the first row of the BGA not being covered by edge-bonding material. In other scenarios, the first BGA row could cover up to 90% of the BGA. See the following scenarios.

Figure 9-2: Edge Bonding Scenarios

X-Ref Target - Figure 9-2

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Figure 9-3: Edge Bonding Adhesive Placement Parameters

X-Ref Target - Figure 9-3

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RECOMMENDED: Curing condition of the Zymet UA-2605-B edge-bonding material is 140°C for 5 minutes.