Heat Sink Removal - Heat Sink Removal - AM013

Versal Adaptive SoC Packaging and Pinouts Architecture Manual (AM013)

Document ID
AM013
Release Date
2026-05-08
Revision
1.9 English
When removing or reworking heat sinks, the phase-change material residue must be removed from the surface of the die. Laird Technologies, Inc. provides the following guidance for complete removal of the phase-change material from the component.

Instructions for Removal of Phase-change Material

  1. Separate the Components

    At room temperature, if possible, use a back and forth twisting motion to break the bond between the phase-change thermal interface material and mated components such as the heat sink and Versal device). Refer to the following figure.

    Figure 1. Breaking the Bond between Thermal Interface Material and Mated Components

    For smaller components (typically 15 mm x 15 mm or less), the bond usually breaks free easily at room temperature. Larger components allow only minimal movement. If components are fragile, heat the component (preferred) or heat sink to about 40°C–60°C before removal.

    Follow the 40°C–60°C guideline; however, heating to 35°C can be adequate for your application. You can heat to 70°C, which softens the phase-change thermal interface material and allows easy component separation.

  2. Scrape Away Thick Residue

    For a faster clean-up after components are separated, scrape away any large residual material amounts with a plastic spatula or a wooden tongue depressor. Wipe away excess material using a clean, dry rag.

  3. Clean Remaining Residue with Solvent

    Using a clean cloth/wipe, wet it with your choice of solvent (see the following list) and wipe away any remaining residue.

    • Toluene (easiest)
    • Acetone (very good)
    • Isoparaffinic hydrocarbon: Isopar, Soltrol (trade names) (very good)
    • Isopropyl alcohol (OK)
  4. Working with Laird Material

    Safe handling, disposal, and first-aid measures for working with phase-change material are included in the Laird Technologies material safety data sheet (MSDS). Read the MSDS before using or handling. See the Laird Technologies, Inc. website.